Equipment List | Wallace Carlson Printing

E-Commerce/Data Transfer Options:

FTP Server with T1 internet connection
Web-based fulfillment
Customized versioned literature (soft proofing, tailored review and approval processes)

Software Supported:

Komori GLX640/C UV Press – Board and Plastic/Synthetic
- Materials up to .040 point
- Anti-Static Components
- Smart Feedback (Fast Color Stability)
- Ink Return (Puts Ink Back in the Fountain)
- Complete Presetting of ALL Make-ready and
- Wash-up Functions
- Plate Ink Removing
- (Removes Excess Ink from Plate and Blanket)
- Roller Deinking
- (Removes Previous Ink Profile from Rollers)
- Make-ready/Wash-up Patterning (Smart Sequence)
- High Speed Start for Pre-balancing of Ink
- Job Production Data Gathering
- with Automatic Graphics
- Embedded Maintenance Schedules (includes How-to’s)
- Embedded Error Detection, Reporting and Self-Diagnostics
- Trend Analysis (for Pre-emptive Problem Recognition)
- Coater Accessories

HARRIS & BRUNO
COATING PERISTALTIC PUMP & JUNCTION BOX (2)
PQA-S V5 Inline Closed Loop Defect Detection System (2)
Includes:
- Inspection
- Density Control
- Automatic Register Adjustment
- One Camera

Komori Lithrone GL840P (8 color perfector with H-UV inks and Aqueous or U.V. coating unit) Komori PQA-S Dual Camera inspection system which provides closed loop color monitoring and full 2 sided QC inspection of each press sheet simultaneously. Automatic make-ready, auto plate changing and automatic wash-up systems.

Vinfoil OPTIMA® SF110MF
Unwinding and rewinding of the foil rolls. Foil saving up to 85% percent can be achieved (compared to full web and metalized board). Vinfoil Intelligent Foil Optimizing Program (VIFOP®). Vinfoil’s Optima® SF110MF comes with
a myclimate 100% carbon compensated certificate.

Brausse 106CE Tornado diecutter
Brausse TA900 Hi-Speed Folder/Gluer
Eterna ECUT 1060 ELITE ER Automatic Diecutting/Creasing with Stripping/Blanking Stations
MFT Multi-feeder affix/tip-on
Straub Secure Tear String Application
Heidelberg SBG diecutting cylinder press
Polar 137 ED automated cutting system
Itoh 115 46” computerized cutter
Muller Martini Bravo Plus w/AMYRS Saddle Stitcher 6×370 Pocket Feeders Card and Product Inserter Signature Recognition System Cover Feeder 4 & 5 Knife 3 Hole punch
Palamides Delta 703 Bundling Delivery System
MBO T800 4/4/4
MBO 32”continuous feed folder
Stahl B-30 continuous feed folder
Stahl TF-26 continuous feed folder
Stahl B-20 pile air feed right angle folder
Stahl VFZ Knife folding unit (refolding off stitcher)
Horizon 20-bin bookmaking system
STS fully automated shrink wrap system (2)
Challenge 5-head drill
Count CG-18A numbering/perforator/score/Hand Bindery/kitting/fulfillment
Renz Auto punch
Model STS-17 Fully Automatic, Intermittent Motion, Side Seal Wrapper
Heat Shrink Tunnel STS 1708-4

Data Processing:

List Brokering (Consumer/Business/Saturation)
CASS Certification
National Change of Address (NCOA) – 18 month and 48 month service
Duplicate Elimination
Merge/purge and Suppression
Special and nth record Selection
Presorting per USPS guidelines and rules
Custom Programming
Falcon 2×2 (4” System 2 inch + 2 inch configutation) Perfect Match Camera System

Laser Imaging:

Inkjet Personalization:

Tabbing:

Inserting:

Metering and Offline Envelope Sealing:

Hand assembly:

Outsert Product Sizes:

Maximum number of accordion panels in parallel unit: 11
Maximum number of outsert folds in cross fold: 10
Maximum number of panels in Outsert Products: 110
Closure methods for Outsert Products: Glue Closure or No Closure
Minimum final folded size at exit of last knife: 1.26” x 1.14” (32mm x 29mm)
Maximum final folded size at exit of last knife: 6.3” x 3.9” (160mm x 100mm

Quality Assurance:

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