Pre-Press
Hardware
- Oris Certified Proof system (G7 calibrated)
- Fuji Javelin 8600S thermal computer-to-plate
- Fuji XMF Workflow
- EPSON P8000 Inkjet proofer (2)
- EPSON 4900 Inkjet proofer
- 14 TB RAID storage
E-Commerce/Data Transfer Options:
- FTP Server with T1 internet connection
- Web-based fulfillment
- Customized versioned literature (soft proofing, tailored review and approval processes)
Software Supported:
- Artios CAD 2D & 3D Structural Design
- Software supported on both Macintosh and PC platforms
- Adobe Creative Cloud, Quark XPress
- Foundary Commerce – Online Order System
Pressroom
- Komori GLX640/C UV Press – Board and Plastic/Synthetic
- Materials up to .040 point
- Anti-Static Components
- Smart Feedback (Fast Color Stability)
- Ink Return (Puts Ink Back in the Fountain)
- Complete Presetting of ALL Make-ready and
- Wash-up Functions
- Plate Ink Removing
- (Removes Excess Ink from Plate and Blanket)
- Roller Deinking
- (Removes Previous Ink Profile from Rollers)
- Make-ready/Wash-up Patterning (Smart Sequence)
- High Speed Start for Pre-balancing of Ink
- Job Production Data Gathering
- with Automatic Graphics
- Embedded Maintenance Schedules (includes How-to’s)
- Embedded Error Detection, Reporting and Self-Diagnostics
- Trend Analysis (for Pre-emptive Problem Recognition)
- Coater Accessories
- HARRIS & BRUNO
- COATING PERISTALTIC PUMP & JUNCTION BOX (2)
- PQA-S V5 Inline Closed Loop Defect Detection System (2)
- Includes:
- Inspection
- Density Control
- Automatic Register Adjustment
- One Camera
- Komori Lithrone GL840P (8 color perfector with H-UV inks and Aqueous or U.V. coating unit) Komori PQA-S Dual Camera inspection system which provides closed loop color monitoring and full 2 sided QC inspection of each press sheet simultaneously. Automatic make-ready, auto plate changing and automatic wash-up systems.
- Vinfoil OPTIMA® SF110MF
Unwinding and rewinding of the foil rolls. Foil saving up to 85% percent can be achieved (compared to full web and metalized board). Vinfoil Intelligent Foil Optimizing Program (VIFOP®). Vinfoil’s Optima® SF110MF comes with
a myclimate 100% carbon compensated certificate.
- Ryobi 3302 2/C Offset
- AB Dick 9810XCS With/T-Head 2/C Offset
Digital
- Konica Minolta Bizhub Press C1100 – 4 color
- Konica Minolta Bizhub Press C6085 – 4 color
- Canon C750 – 4 color
- Konica Minolta Bizhub Press 6136 – Black
- Duplo DC646 slitter/cutter/creaser
- In-line folding and saddle stitch booklet capabilities
- Mac and Windows workstations
- Fiery Velocity software
- Variable-data printing/versioned literature
- Personalization/customization/one-to-one marketing
- Envelope Printing
Bindery/Finishing
- Brausse 106CE Tornado diecutter
- Brausse TA900 Hi-Speed Folder/Gluer
- MFT Multi-feeder affix/tip-on
- Straub Secure Tear String Application
- Heidelberg SBG diecutting cylinder press
- Polar 137 ED automated cutting system
- Itoh 115 46” computerized cutter
- Muller Martini Bravo Plus w/AMYRS Saddle Stitcher 6×370 Pocket Feeders Card and Product Inserter Signature Recognition System Cover Feeder 4 & 5 Knife 3 Hole punch
- Palamides Delta 703 Bundling Delivery System
- MBO T800 4/4/4
- MBO 32”continuous feed folder
- Stahl B-30 continuous feed folder
- Stahl TF-26 continuous feed folder
- Stahl B-20 pile air feed right angle folder
- Stahl VFZ Knife folding unit (refolding off stitcher)
- Horizon 20-bin bookmaking system
- STS fully automated shrink wrap system (2)
- Challenge 5-head drill
- Count CG-18A numbering/perforator/score/Hand Bindery/kitting/fulfillment
- Renz Auto punch
- Model STS-17 Fully Automatic, Intermittent Motion, Side Seal Wrapper
- Heat Shrink Tunnel STS 1708-4
Mailing
HIPAA Compliant
Data Processing:
- List Brokering (Consumer/Business/Saturation)
- CASS Certification
- National Change of Address (NCOA) – 18 month and 48 month service
- Duplicate Elimination
- Merge/purge and Suppression
- Special and nth record Selection
- Presorting per USPS guidelines and rules
- Custom Programming
- Falcon 2×2 (4” System 2 inch + 2 inch configutation) Perfect Match Camera System
Laser Imaging:
- HP LaserJet 9050, black
- HP LaserJet 4350, black
Inkjet Personalization:
- Secap Jet1 with two split banks, each with three inkjet heads
- Secap 30k with two split banks, each with three inkjet heads
Tabbing:
- Secap Jet1 inline tabber (inline with Jet1) Kirk Rudy High Speed 3 Sided Tabber
Inserting:
- Mailcrafter 9”x12” inserter
- Bell & Howell 4 station inserter
Metering and Offline Envelope Sealing:
- Data-Pac Postage Meter
- Pitney Bowes Envelope Sealer
Hand assembly:
- Hand assembly for all of your unique mail and fulfillment packages
Pharmaceutical Folding Solution
Outsert Product Sizes:
- Maximum number of accordion panels in parallel unit: 11
- Maximum number of outsert folds in cross fold: 10
- Maximum number of panels in Outsert Products: 110
- Closure methods for Outsert Products: Glue Closure or No Closure
- Minimum final folded size at exit of last knife: 1.26” x 1.14” (32mm x 29mm)
- Maximum final folded size at exit of last knife: 6.3” x 3.9” (160mm x 100mm
Quality Assurance:
- Sheet Verification: Code Scan at Infeed
- Position: Top and Bottom
- Verification: Correct Code Present?
- Corrective Action: Reject Gate at Transfer Unit
- Indication: Light Tree Signal
- Secondary Action: Machine Stop if Repetitive
- Glue Verification: Glue Presence Scan at Knife
- Position: Infeed of Final Knife
- Verification: Glue Detected on Product?
- Corrective Action: Reject Gate at Knife
- Indication: Light Tree Signal
- Secondary Action: Machine Stop if Repetitive