Pre-Press
Hardware
- Oris Certified Proof system (G7 calibrated)
- Fuji Javelin 8600S thermal computer-to-plate
- Fuji XMF Workflow
- EPSON P8000 Inkjet proofer
- EPSON 4900 Inkjet proofer
- Apple OS X Server 2.8 Ghz Quad-core Intel Xeon
- 5 TB RAID storage
E-Commerce/Data Transfer Options:
- FTP Server with T1 internet connection
- Web-based fulfillment
- Customized versioned literature (soft proofing, tailored review and approval processes)
Software Supported:
- Artios CAD 2D & 3D Structural Design
- Software supported on both Macintosh and PC platforms
- Adobe InDesign, Adobe Photoshop, Adobe Acrobat PDF, Adobe Illustrator, Quark XPress, Microsoft Publisher
Pressroom
- Komori Lithrone GL840P (8 color perfector with H-UV inks and Aqueous or U.V. coating unit) Komori PQA-S Dual Camera inspection system which provides closed loop color monitoring and full 2 sided QC inspection of each press sheet simultaneously. Automatic make-ready, auto plate changing and automatic wash-up systems.
- Century 3000 (2-color)
- 360 AB Dick (1-color)
Digital
- Konica Minolta Bizhub Press C1100 – 4 color
- Ricoh ProC5100s – 4 color
- Ricoh 8120 – 1 color
- Duplo DC646 slitter/cutter/creaser
- In-line folding and saddle stitch booklet capabilities
- Mac and Windows workstations
- Fiery Velocity software
- Variable-data printing/versioned literature
- Personalization/customization/one-to-one marketing
- Envelope Printing
Bindery/Finishing
- Brausse 106CE Tornado diecutter
- Brausse TA900 Hi-Speed Folder/Gluer
- MFT Multi-feeder affix/tip-on
- Straub Secure Tear String Application
- Heidelberg SBG diecutting cylinder press
- Polar 137 ED automated cutting system
- Itoh 115 46” computerized cutter
- Muller Martini Bravo Plus w/AMYRS Saddle Stitcher 6×370 Pocket Feeders Card and Product Inserter Signature Recognition System Cover Feeder 4 & 5 Knife 3 Hole punch
- Palamides Delta 703 Bundling Delivery System
- MBO T800 4/4/4
- MBO 32”continuous feed folder
- Stahl B-30 continuous feed folder
- Stahl TF-26 continuous feed folder
- Stahl B-20 pile air feed right angle folder
- Stahl VFZ Knife folding unit (refolding off stitcher)
- Horizon 20-bin bookmaking system
- Eastey Combination Unit high-speed shrink wrapper
- STS fully automated shrink wrap system (2)
- Challenge 5-head drill
- High speed padding system
- Count CG-18A numbering/perforator/score/Hand Bindery/kitting/fulfillment
- Renz Auto punch
Mailing
HIPAA Compliant
Data Processing:
- List Brokering (Consumer/Business/Saturation)
- CASS Certification
- National Change of Address (NCOA) – 18 month and 48 month service
- Duplicate Elimination
- Merge/purge and Suppression
- Special and nth record Selection
- Presorting per USPS guidelines and rules
- Custom Programming
Laser Imaging:
- HP LaserJet 9050, black
- HP LaserJet 4350, black
Inkjet Personalization:
- Secap Jet1 with two split banks, each with three inkjet heads
- Secap 30k with two split banks, each with three inkjet heads
Tabbing:
- Secap Jet1 inline tabber (inline with Jet1)
Inserting:
- Mailcrafter 9”x12” inserter
- Bell & Howell 4 station inserter
Metering and Offline Envelope Sealing:
- Data-Pac Postage Meter
- Pitney Bowes Envelope Sealer
Hand assembly:
- Hand assembly for all of your unique mail and fulfillment packages
Pharmaceutical Folding Solution
Outsert Product Sizes:
- Maximum number of accordion panels in parallel unit: 11
- Maximum number of outsert folds in cross fold: 10
- Maximum number of panels in Outsert Products: 110
- Closure methods for Outsert Products: Glue Closure or No Closure
- Minimum final folded size at exit of last knife: 1.26” x 1.14” (32mm x 29mm)
- Maximum final folded size at exit of last knife: 6.3” x 3.9” (160mm x 100mm
Quality Assurance:
- Sheet Verification: Code Scan at Infeed
- Position: Top and Bottom
- Verification: Correct Code Present?
- Corrective Action: Reject Gate at Transfer Unit
- Indication: Light Tree Signal
- Secondary Action: Machine Stop if Repetitive
- Glue Verification: Glue Presence Scan at Knife
- Position: Infeed of Final Knife
- Verification: Glue Detected on Product?
- Corrective Action: Reject Gate at Knife
- Indication: Light Tree Signal
- Secondary Action: Machine Stop if Repetitive
